1. Unwrap all components
2. Align Alternator 3/8" bolts into holes in front of wind turbine chassis.  Long spacer goes on thin flange and short spacer goes on thick flange.  Attach nuts and tighten till snug.  Yours may already be attached
Note: if holes don't line up perfectly bending or "tweaking" of the bolts is necessary.  This will not affect performance or look of turbine.  Shortening of spacers is also fine if needed.   
3. Use ¼" stainless bolts and nuts to attach blades to hub.  Be sure to tighten bolts to at least 400 inch lbs of force.  (You don't want the blades to ever come off)
4.  Attach hub to alternator.  We recommend you have this gently impacted meaning 1 second or less of impact on this nut.  ~120 foot lbs for 1 sec.  You can get this tight by hand but be sure not to over tighten or bearing will push out from cover.  Yours may already be impacted on.
5. Connect the 3 wires on the back of alternator to slip ring via soldering and heat shrinking connections.  Make sure slip ring is facing up.  Side with heat shrink protruding out of plastic is top side.  You may crimp the wires as well however we recommend soldering for long lasting performance.  Colors do not have to be matched (green can be connected to gold and it will not hurt anything) L1,L2, and L3 can be any of the three wires.  Then attach three wires to charge controller.  L1, L2, and L3 don't have a wire preference meaning any of the three wires on the back of the alternator can go to any of the "L's" and it will work the same.  Be sure to tin these wires.  We recommended leaving no bare copper exposed.  If you can use a clear spray paint and spray all exposed metal after connections have been made to ensure no corrosion forms.  Be sure to hook up 12v batteries only to the battery connections on the charge controller.  This must also be done first before the turbine is connected.  No other installation is acceptable.  
6. Be sure there is no where the wire will rub on anything sharp and that no connections will be made involuntarily.
7. Place assembled turbine on top of 1.5" pipe and slide bearing race down until the pipe hits against pipe stop plate then raise 1/32"up no higher. Tighten set screws to prevent turbine from coming off of pipe.  Be sure to slide slip ring into pipe first.  Two sets of hands may be helpful here.




Turbines and Charge controllers purchased from CSS Solutions (aka www.beawindhog.com <http://www.beawindhog.com>) are to be used at your own risk.  CSS Solutions will not be liable for injuries, health issues, loss of work, or damage caused by products sold.  We will warranty all items for a term of 1 year from date of purchase to be free of manufacturing defects.  Please use the items within their rated values.  Failure to do so will result in a loss of warranty.   Warranty for all products from CSS Solutions come with a 1 year warranty from manufacturing defects.  After 1 year only the cost of parts to repair or replace components will be charged.   CSS Solutions will not be responsible for shipping charges that the buyer may incur to return an item during or after the warranty period.  During the warranty period CSS Solutions will pay for return freight for the item repaired or replaced under warranty.  After the warranty period CSS Solutions will not pay freight to return the item to the buyer and the buyer will be responsible for freight for the item to and from CSS Solutions.
By using the products purchased from us you agree to the above warranty and liability terms.
CSS Solutions has copyright and patents pending for the production of our charge controllers and turbines.  Any duplication, or design changes must be approved by CSS Solutions.  CSS Solutions may seek damages of up to one million dollars for design theft or unapproved duplication of their products.   

Thank you for purchasing from CSS Solutions (AKA Beawindhog.com)

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